Fisher & Paykel Healthcare is hiring a full-time onsite Process Development Engineer in Auckland to bring the latest Obstructive Sleep Apnoea masks into production. You’ll develop mould tool specifications, guide toolmakers through design build and test phases, and validate the moulding process while troubleshooting tooling, thermoplastic and LSR injection moulding. You’ll research and implement new moulding technologies, collaborate across teams and deliver robust manufacturing solutions with a results oriented mindset. About you: a formal engineering degree (Mechanical, Mechatronics or Chemical & Materials), 0–3 years’ experience in injection moulding and tool specification, project management, robot setup, 3D CAD (SolidWorks or Creo), strong problem solving, basic statistics, time management, clear technical reporting and excellent communication. Benefits include comprehensive packages, campus perks and internal promotion opportunities. To apply, tailor your CV to show concrete moulding projects with metrics, collaboration, and a willingness to learn, and submit before 05/08/2026.
About The Role
In this role, you'll be introducing the latest Obstructive Sleep Apnoea masks into production. This involves developing new mould tool specifications, working with toolmakers during the design, build and test phases before developing the moulding process and validating the production process.
You'll successfully provide troubleshooting expertise for tooling, thermoplastic & LSR injection moulding processes. You'll research, develop and implement new moulding technologies to push the boundaries of what is possible.
Collaboration and intellectual curiosity are important in this role. Other key skills are effective communication and the ability to build strong working relationships. Your results orientated approach will result in robust manufacturing solutions.
About you
A formal engineering qualification (ideally majoring in Mechanical, Mechatronics or Chemical & Materials)
0-3 years of work experience (ideally with skills which are transferrable or were learned in the medical manufacturing industry
Experience in injection moulding using a scientific moulding approach, mould tool specification and project management
Experience with moulding machine robot setup and troubleshooting
Familiarity with 3D CAD (ideally Solidworks or Creo)
Excellent problem-solving skills
Foundational knowledge of statistics
Competence with time management, prioritisation and working to deadlines
Proficiency in technical report writing – clear documentation is a key part of medical device manufacturing
Excellent computer skills (including Microsoft; Word, Excel)
Excellent communication skills – verbal and written
A willingness to learn new skills
Benefits
Employee share purchase scheme
Bi-annual Profit share
Generous Paid Parental Leave
Life, Critical illness and Income Protection Insurance
Discounted Health Insurance
Active Social clubs & community groups
In-house training programs from external providers
Purchasing privileges for Fisher & Paykel Healthcare and Medela products
School holiday programme subsidy
Banking and Insurance discounts
Free Parking
Beautiful campus with green spaces
Subsidised Café’s
Annual Salary Review
High rates of internal promotion
Access to state-of-the-art facilities
About Us
Fisher & Paykel Healthcare is a world leader in the design, manufacture, and marketing of medical devices, exporting to over 120 countries globally. We are an iconic New Zealand company with a consistent growth strategy ensuring an expanding range of innovative devices for use in respiratory care, acute care and the treatment of obstructive sleep apnea.
We focus on nurturing a positive and inclusive culture based on trust and respect. In New Zealand, our employee-led communities, Spectra (rainbow), Manaaki (Māori) and Women in Engineering play an important role in this culture. We also have a commitment to creating a positive lasting impact on society, shown by our support of New Zealand organisations such as Diversity Works NZ, Pride Pledge and Global Women.
Requisition ID: 6471
Posting end date: 05/08/2026